Dear Customers,we know that you have your goals to achieve.We help you meet your goals.*We offer a wide repertoire of testing services and solutions.
Great care is taken to ensure the high level of standards,promptness and accuracy at every stage of Testing.By implementing Quality Management System at all levels,we bring in a 360 degree holistic approach to testing.
**Testing,Examination and Certification(Third Party Inspection)
We help compliance of the statutory requirement of Testing, Examination and Certification of Lifting Tackles / Machines, Lifts, Hoists, EOT / Mobile Cranes and Pressure Vessels (Air Tanks) as per scheduled period in accordance to Sec. 28, 29 and 31 of the Factories Act, 1948 and C.G. Factory Rules and Stability Testing, Examination and Certification of Industrial Buildings in accordance to Sec. 6 and Sec. 112 of the Factories Act, 1948 and C.G. Factory Rules to avoid industrial disaster and thereby ensure the SAFETY of Industrial Workers / Machines / Equipments.
Most of the Industries have a good number of Lifting Tackles / Machines (Wire-Rope Slings, Webbing Slings, Chain Slings, D-Shackles, Eye Bolts, Turn Buckles, Hydraulic Jacks, Chain Pulley Blocks, Pulling & Lifting M/Cs, Piling Rigs, Sky Climbers, Winch M/Cs, Tire/Crawler Mounted Mobile Cranes, Jib Cranes, Tower Cranes, EOT Cranes, HOT Cranes, Elect. Hoists, Passenger & Goods Lifts / Elevators, Pressure Vessels – Air / Water / Gas Reservoirs, Gas Holders, Industrial Building Structures etc.) It is therefore obvious that the Industries require the services of Competent Person to carry out Statutory Testing, Examination & Certification (Third Party Inspection) of their equipments.
**Non –Destructive Testing( NDT Tests) – Ultrasonic Test,Liquid (Dye)Penetrant Test,Magnetic Particle Test and Radiography test
Non-destructive testing (NDT) is concerned with all methods of detecting and evaluating flaws and cracks in parent materials and / or its welded joints. Flaws and cracks can affect the serviceability of the machine / equipment / structure. NDT is important in guaranteeing safe operation as well as in quality control and assessing plant and machinery life. The flaws may be cracks or inclusions in welds and castings, or variations in structural properties which can lead to loss of strength or failure in service. Non-destructive testing is used for in-service inspection It is also used for measurement of components and spacing and for the measurement of physical properties such as hardness and internal stresses. NDT methods can be adapted to automated production processes as well as to the inspection of localized problem areas.
In manufacturing or repairing, welds are commonly used to join two or more metal parts. Because these connections may encounter loads and fatigue during product lifetime, there is a chance that they may fail if not created to proper specification. For example, the base metal must reach a certain temperature during the welding process, must cool at a specific rate, and must be welded with compatible materials or the joint may not be strong enough to hold the parts together, or cracks may form in the weld causing it to fail. The typical welding defects (lack of fusion of the weld to the base metal, cracks or porosity inside the weld, and variations in weld density) could cause a structure to break or a pipeline to rupture.
Non-destructive testing techniques are particularly useful in the industrial sector as a cost-effective way to evaluate the integrity of metal materials and equipment. In many instances, older materials and bonding methods are still in active use – particularly in the oil & gas, cement, steel and power industry. With non-destructive testing, companies are able to help ensure that these materials can continue to be utilized safely – reducing the likelihood of structural failure, machinery down time and potential accidents. As such, non-destructive testing often plays a critical role in both quality control, maintenance and safety for many industrial businesses.
We take up challenging jobs of providing 7×24 hrs NDT services to check for any possible flaw / crack / blow hole in steel / aluminum rolled products or castings, Checking of homogeneous structure of vital machinery parts, Checking of Pipe Line Thickness handling abrasive fluid (Such as Cross Country Ash Slurry Pipe Line), CHP / RMP Transfer Chute Plate Thickness, Pump / Fan / Crusher Casing Thickness / Crack Detection, Bearing Pedestal Crack Detection etc.,.
**Safety Audits
We conduct Safety Audit of Factories and prepare “On Site Disaster Management Plan” in accordance with General, Fire and Electric Safety norms and National / International Safety Standards.
Emergency Exists are very crucial for any establishment as far as General Safety is concerned.Our Team ,after detailed study of the site and processes of the establishment can suggest removal of barriers in the pathway leading to emergency exits.
**Fire Safety Audit
Our Fire Safety Experts carry out extensive study of the site and prepare a detailed report highlighting the Number and Type of Fire Fighting Units/Machines required at various locations in the Industries as well as in Public Buildings such as Government Offices,Shopping Malls,Hotels,Lodges,Banquet Halls Marriage Palaces,Recreation Halls,Clubs,Theatres,Multistory Residential Buildings etc.They also indicate Refill of the various Fire Estinguishers and their Hydraulic Test etc.
**Electrical Safety Audit
To combat with Short Circuits,Breakdown and accidents can be avoided our Electrical Experts carry out thorough and meticulous check of the electrical wirings,circuits,earth pits and carry out :
Load Calculations of Transformers/Circuits/Cables/Wires
Insulation Tests
Thermograph Tests
Suggest Provision of Electrical Safety Equipments such as MCB,ELCB,ICTP etc.
**Building Stability Test-Strength Test and Homogeneity Test
Building Structures need Tests to ascertain their Stability and thereby comply with the safety requirement of Directorate – Industrial Health & Safety.
We,the Ascentech Team Test the Stability of the building structures and thereby assess the Life of the same.The early Health Report of the buildings by our COMPETENT PERSONS enables remedial action of the damage and is thus instrumental in protecting the related valuable life and property.
**Lift Safety Test
Most of the Big and Tall Buildings these days do have Lifts,Elevators &Escalators.The Safe Operational check of these items are a must as per Sec 28 of the Factories Act 1948.Not only this,a timely check can avert major breakdowns and accidents.Our Team thus plays a crucial role in saving Human Lives,Property and lots of inconvenience to Administration and General Public
**Condition Monitoring
We are into Condition Monitoring as well.It is the process of monitoring a parameter of condition in machinery [Vibration Analysis and Unbalance Diagnostics, Ultrasound Testing (Flaw Detection / Thickness Testing), Infrared Thermography, Acoustic Emission Level, Lubricant Analysis etc.], in order to identify a significant change which is indicative of a developing fault. It is a major component of predictive maintenance. The use of condition monitoring allows maintenance to be scheduled, or other actions to be taken to prevent failure and avoid its consequences. Condition monitoring has a unique benefit in that conditions that would shorten normal lifespan can be addressed before they develop into a major failure. Condition monitoring techniques are normally used on rotating equipment and other machinery (Turbines, Pumps, Generators, Electric Motors, Industrial Fans, Blowers, Crushers, Internal Combustion Engines, Presses), while periodic inspection using non-destructive testing techniques and fit for service evaluation are used for stationary plant equipment such as Steam Boilers, Piping and Heat Exchangers.
Even the most thorough & comprehensive routine maintenance program cannot stop faults developing in machinery. Worst-case scenario is that faults lead to unexpected failures before the next scheduled maintenance outage. Condition Monitoring puts our clients in the driving seat to actively prevent breakdowns and optimize maintenance resources where and when they’re needed. Condition Monitoring assess the health of a machine by periodic monitoring and analysis of data obtained during operation trending the results against levels of acceptability. Efficient, non-intrusive to the production process and with the proven potential to save thousands of Rupees in secondary damage, lost production and unnecessary maintenance – Condition Monitoring is the proven, preventative maintenance approach for early fault detection and prevention in all types of production machinery.
The Condition Monitoring job comprises of:
(A) Vibration Analysis and Unbalance Diagnostics.
(B) Ultrasound Testing (Flaw Detection and Thickness Testing).
(C) Infrared Thermal Monitoring.
(D) Acoustic Emission Level Monitoring.
(E) Oil Condition Monitoring.
The modern concept of Condition Monitoring is the process of monitoring a parameter of condition in machinery [Vibration Analysis and Unbalance Diagnostics, Ultrasound Testing (Flaw Detection / Thickness Testing), Infrared Thermography, Acoustic Emission Level, Lubricant Analysis etc.], in order to identify a significant change which is indicative of a developing fault. It is a major component of predictive maintenance. The use of condition monitoring allows maintenance to be scheduled, or other actions to be taken to prevent failure and avoid its consequences. Condition monitoring has a unique benefit in that conditions that would shorten normal lifespan can be addressed before they develop into a major failure. Condition monitoring techniques are normally used on rotating equipment and other machinery (Turbines, Pumps, Generators, Electric Motors, Industrial Fans, Blowers, Crushers, Internal Combustion Engines, Presses), while periodic inspection using non-destructive testing techniques and fit for service evaluation are used for stationary plant equipment such as Steam Boilers, Piping and Heat Exchangers.
**On Site Dynamic Balancing of Roto Dynamic Machines
We undertake the job of On Site Dynamic Balancing of Small and Medium size Roto Dynamic Machines with very high accuracy.
**Building Stability Test-Strength Test and Homogeneity Test
We Test the Stability of the building structures and thereby assess the Life of the same.The early Health Report of the buildings by our COMPETENT PERSONS enables remedial action of the damage and is thus instrumental in protecting the related valuable life and property.
